Pneumatic tool with percussion tip for polishing curved surfaces by "forging" machining. Frequency range: approx. 250Hz Power range: 250, 500 or 1000N Head size: 3 to 20 mm Impact compensation: 0 - 4 mm Connection standards: M16 / Weldon Ø 20 mm (ATC possible) Compressed air connection: 6 bar (via spindle or externally) 1.Smoothing of milled surfaces 2.Surface hardening (cold) 3.Targeted localized reduction of residual stresses Advantages / Benefits Longer service life of machined surfaces Increased economic efficiency Elimination / reduction of manual machining time Ra roughness improved by 2-20 times (Ra <0.05 µm) Homogeneous surface quality Repeatable surface quality No offset (machining allowance) required due to μ-deformation Cold hardening of surfaces Increase of surface hardness by more than 30% due to riveting (depending on material) Compressive stresses up to 1,000 MPa up to a depth of 0.5 mm Hardness increase of more than 10% possible Targeted localized reduction of residual stresses Increased service life by preventing premature wear of the working surfaces Milling + machine polishing on the same machine (no re-fixturing of the part) When polishing, the inclination angle should be α <30°
The direction of tool movement must correspond to the geometry of the component 5-axis machining is preferred, depending on the geometry of the surface to be machined. The FORGEfix system must not rotate during machining (especially with external air supply). - Machining of the corresponding NC program with S = 0 rpm. The material in the machining zone must be homogeneous, with the same physical and mechanical properties. - Polishing inhomogeneous material results in a surface with different characteristics. An appropriate surface quality / flatness is required. - Surface flatness cannot be smoothed by polishing. 80-100% reduction of manual work such as grinding, polishing, finishing, lapping. Up to 100% of the manual process can be fully automated Finishing time and overall production time is reduced Lower requirements on the quality of the resulting surface after milling, reducing machine time Process repeatability Complete machining in one clamping of the workpiece is possible. Strengths / Advantages Savings on machining time Optimal utilization of equipment Reduction of human resources Improved quality
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