ST6-25AN45S BURNISHING UNIT FOR MACHINING INTERNAL HEMISPHERES

ST6-25AN45S Diamond Burnishing tool is used for finishing hardening machining internal hemispheres.

The position of the indentor eliminates the possibility of underrun to the wall or bottom of the workpiece and provides burnishing directly to the adjacent wall.

The minimum diameter of the internal hemisphere surface to be machined is 16 mm.

Mirror-like metal surface.

Supplied with a square shank 25*25 mm.

The tool is used on CNC machines and turning-and-boring machines that can provide finish turning (Ra 1,25 and higher)!

Natural diamond indentors (PA) are used.

The roughness before processing is no more than Ra = 1.25 microns.

An example of parts: hydraulic cylinders, mounting surfaces in bearing housing.

External coolant inlet, into the deformation zone (or internal coolant inlet of coolant on request).

Diamond burnishing (AB).

ATTENTION!!

The tool is not used for burnishing Titanium, Niobium, Zirconium materials due to the high toughness of the material!!

Innovation For Metal Surface Superfinishing

Diamond burning tool ST6-25AN45S is used for mirror finishing internal hemispheres.

The positioning of the insert prevents it from underrunning the wall or the bottom of the part and allows finishing directly to the adjacent wall.

CEH-4D1-R25

The tool is used on CNC machining centers or on manual machines that can provide finishing internal turning operations with roughness not less than Ra =1.25 um!

Natural diamond indenters are used.
Roughness before processing is not more than Ra = 1.25 microns.
An example of parts - hydraulic cylinders, landing surfaces in cases under bearings.

RDB-3, RDB-5 Cogsdill,

Baublies AG, ultimate precision machine tools

Tip for the burnishing unit, diamond burnishing tool, micro-burnishing, hardening, roller burnishing, surface improvement, superfinishing processing, rolling, riveting, PPD, plastic surface deformation.

The quality of chrome plating can be improved by diamond burnishing of its surface. This machining seals the surface layer and eliminates seal failure of chrome plated parts caused by the presence of microcracks in the chrome.

Machine tools and tooling for chip-free metal machining.

Diamond burnishing makes it possible to increase the surface hardness of dies and punches by more than 1500 NV.

The roughness of the tool surface is reduced to Ra 0.1 microns.

The depth of the hardened layer is 200...250 microns.

Optimization of the micro-profile of the surface will further increase the wear resistance of die indentor radius.

Diamond burnishing of the surface layer of machine parts.

Manpower and Machine Downtime

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Reduction of direct costs for grinding and polishing, Reduction of set-up time,
Reduced set-up time, Cold working of metals without chip removal, Production savings,
production process optimization

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VIAM Instruction No. 901-72. Surface hardening of parts made of structural alloys.

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