Pressing unit (holder, axis, roller) for rotary drawing on CNC machines and universal lathes

advantages of rotary drafting:

precision operations
no additional machining
high productivity, ability to work with any series of workpieces;
low production costs
no waste in production
environmentally friendly processing
Long service life of tools and accessories
easy tool replacement
component durability
no changes in the crystal lattice of the material

CNC Rotary Drawing Machine, CNC Rotary Drawing Machine, CNC Rotary Drawing Machine, CNC Rotary Drawing Machine, CNC Rotary Drawing Machine, CNC Rotary Drawing Machine, CNC Rotary Drawing Machine Custom Production,

Rotary drawing roller, Rotary drawing roller according to customer's drawing,

ROTARY DRAWING OF DETAILS, Rotary Drawing Machine, Rotary Drawing Machine

Manufacturing of products on CNC crushing machines of various capacities and dimensions, according to modern technology of rotary extrusion on CNC equipment, roller holder assembly with universal crushing tool for rotary drawing,

Universal crushing tool, Achievable precision of rolling-drawing, Accuracy of positioning of crushing rollers,

ROTARY DRAWING METHOD,

Basic Diamond Smoothing Tool ST-1 is used for finishing and strengthening of workpiece surfaces on universal and CNC machines

Version with adjustable smoothing force, for machining of different parts.

The setting device is purchased separately.

Shape of workpiece - cylinder, bodies of rotation, cone, bevel.

Workpiece diameter from 6mm.

Holders 16x16, 20x20, 25x25, 32x32 (and also according to the customer's dimensions).

Natural diamond (PA) indenters are used The tool is used for finishing smoothing.

Diamond smoothing (AB) and Tooling completely replaces the grinding and polishing area.

The cost of personnel, grinding machines, consumable tools is reduced, and no re-setting of parts or re-basing is required.

The machining process smooths roughness to Ra = 0.2.....0.05 µm in one or two passes

It is used on CNC machines, on universal lathes.

To obtain a stable micro-profile of the surface without waves, it is recommended to use ST-1 on machines that can provide finishing turning!

Machining materials: any structural steel with hardness max HRc 65.

Roughness before machining max Ra = 1.25 µm

Example of parts - hydraulic cylinder rods, gate valve spindle, submersible pump heel, shaft, shaft surfaces for bearings.

STANDARD MACHINING MODES ARE AVAILABLE AFTER PAYMENT OF THE INVOICE !!!

Smoothing tip, diamond smoothing tip, micro smoothing, hardening, rolling polishing, diamond smoothing (AB).

WARNING!!! The tool is not suitable for smoothing Titanium, Niobium, Zirconium, Inconel materials due to the high viscosity of the material!!!! For ductile materials use a roller rolling tool.

The quality of chrome plating can be improved by diamond smoothing of its surface. This treatment seals the surface layer and eliminates tight joints of chrome plated parts due to micro-cracks in the chrome.

Mirror finishing rolling tools

Mirror metal surface

Diamond smoothing allows to increase the surface hardness of dies and punches more than 1500 NV.

The roughness of the tool surface is reduced to Ra 0.1 µm.

The depth of the hardened layer is 200...250 microns.

Optimization of the surface microrelief will additionally increase die durability.

indenter radius

Tools and accessories for machine tools and machines for tool-less metal working

Tools and accessories for machine tools and machines for chipless metal working. Metal surface superfinish

GOST 14706-78

Diamonds and diamond tools
GOST 14955-77 Quality round steel with special surface finish

Cogsdil DB-2, SMDBR-3, SMDBR-2

hydraulic generator thrust bearing repair

Innovation For Metal Surface Superfinishing

Manpower and Machine Downtime
diamond smoothing, rolling polishing, surface hardening, diamond burnishing

Diamond grinding tool ST-1 is used for surface finishing of steels, stainless steels, cast iron, alloy parts.
The tool can be installed in a small-sized CNC or mini CNC machine.
The tool design is adjustable firing force model, for machining various parts.
The load setting device is purchased separately, or we can customize the load for your individual part
Workpiece shape - cylinder, body of rotation, flat body, spherical part
Workpiece diameter: from 6 mm
Tool holders 16x16, 20x20, 25x25, 32x32 (can be customized)
Natural diamond indenters.
The tool completely replaces grinding and polishing machines.
The tool reduces the costs of personnel, grinding machines, consumables, part re-setting and re-basing.
During machining, roughness is smoothed to Ra = 0.2 ..... 0.05 µm in one or two passes
Can be used on CNC/universal lathes.
To obtain a stable surface micro-profile it is recommended to use ST-1 on machines with the possibility of finishing turning!
Materials: any structural steel not exceeding HRC 62, stainless steel, alloys.
Roughness before machining: not more than Ra = 1,25 microns.
Example parts - hydraulic cylinder rods, valve spindle, submersible pump heel,
shafts, shaft surfaces for bearings, valves, bushings, sleeves

High precision diamond tools. Metal cauterization.

GOST 14706-78

Diamonds and diamond tools
Main purpose: smoothing of surfaces of products made of ferrous and non-ferrous metals and their alloys, except for hard alloys and titanium. They provide hardening of the processed surface and obtaining Ra up to 0,20÷0,02 microns.

Diamond smoothing of the surface layer of machine parts.

Strengthening by surface plastic deformation.

Reduction of machining costs, reduction of machining costs, reduction of machining costs,
cost reduction in metalworking, cost reduction tools,
cost reduction tool, chipless machining, Chipless Metal Machining,
reduce metalworking costs, reduce auxiliary time, reduce production costs,
improve metalworking quality, relieve residual mechanical stresses,
Reduction of production costs, reduction of direct costs for cutting tools.
Reduction of direct costs for grinding and polishing, Reduction of set-up time,
Reduced set-up time, Cold working of metals without chip removal, Production savings,
optimization of production processes

Baublies AG,

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Instruction No. 901-72. Surface hardening of parts made of structural alloys. VIAM

Shneider, Chekin, Chepa, Khvorostukhin L.A., Mashkov V.N., Torpachev V.A., Ilyin N. N. Feigin, Torbilo V.M. , Streck, Granovsky, Smelyansky, Blumenstein, Seynov, Rosenberg, Reznikov A. N., Barats Ya. G. G., Sidorenko V. A. Granovsky E. G., Kamsyuk M. S. Vitenberg Yu. R. R., Markova L. G. Bezyazyachny V. F.

Bashkov G. P. Babichev, Zaydes , Khvorostukhin L. A. Bobrovsky N. M. Bokov E. M. Valiev R. Z. , Shiou F. J. , Chuang C. H. . Panin V.E., Golovan A.Y., Granovsky E.G., Mashkov V.N., Dalsky A.M. Kovalev A.P., Kokhan Y.D., Mazhein P.G. Melnikov P.A., Bobrovsky N.M. Psakhye S.G., Korostelev S.Y., Smolin A.Yu. Reznikov A.N. Titov A.V. Mozgovoy S.V., Kachan A.Y.