Diamond burnshing tool ST-16 is used for superfinishing of workpiece surface on universal machines. The tool is damped.
Execution with non-adjustable smoothing force, for machining of the same type of parts.
Part shape - cylinder, rotational bodies, cone, fillet.
Workpiece diameter from 8mm .
Shank 16x16 (as well as the size of the customer).
Natural diamond (PA) indenters are used The tool is used for finishing smoothing.
Diamond Smoothing (AB) and the Tool completely replace the grinding and polishing area.
Personnel costs, grinding machines, consumable tools are reduced and no re-installation or re-basing is required.
When machining, the roughness is smoothed to Ra = 0.2..... 0.05 µm in one or two passes.
It is used on CNC machines, on universal lathes.
To obtain a stable surface microprofile without a wave, it is recommended to use ST-1 on machines that can provide finishing turning!
Machining materials: any structural steel with hardness max HRc 65
Roughness before processing not more than Ra = 1.25 µm
Examples of parts - hydraulic cylinder rods, gate valve spindle, submersible pump heel, shaft, shaft surfaces under bearings.
NOTE: The tool is not used for smoothing materials such as titanium, niobium, zirconium due to the high viscosity of the material!
nnovation For Metal Surface Superfinishing
Rolling, Walzen, Festwalzen, Glattwalzen, Feinwalen, Rolling finishing, Formwalzen, Form rolling, Size rolling,
Plastische Oberflachenverformung,Surface plastic deformation,Surface working
Innenkegelbearbeitung, glattwalzen, rollieren, rollwalzen, glatten,Rollierwerkzeuge
Optimierte Oberflachen durch Glatten und Verfestigen,
Glattwalzen, Glatten, Rollwalzen, Diamantglatten, Festwalzen, burnishing, roller burnishing, deep-rolling
lower processing costs
lower processing costs
reduction of processing costs
cost reduction for Metalworking
cost-cutting tools
cost-cutting tool
chipless processing
Metal processing without chip removal
cut back on metalworking costs
auxiliary time reduction
Reducing production costs
metalworking quality improvement
stress relief
Reducing production costs
lower direct costs for cutting tools
lower direct costs for grinding and polishing
Reduced set-up time
Reduced set-up time
cold working without chip removal
economy of scale
operational excellence
The quality of chrome plating can be improved by diamond smoothing its surface. This treatment compacts the surface layer and eliminates the tightness of tight joints of chrome-plated parts due to the presence of microcracks in chrome.